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Production Golden PYQ Quiz 5

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Question 1

In a casting process, a vertical channel through which molten metal flows downward from pouring basin to runner for reaching the mold cavity is called

Question 2

The type of fit between a mating shaft of diameter mm and a hole of diameter  mm is _____

Question 3

A strip of thickness 40 mm is to be rolled to a thickness of 20 mm using a two-high mill having rolls of diameter 200 mm. Coefficient of friction and arc length in mm, respectively are

Question 4

Fluidity of a molten alloy during sand casting depends on its solidification range. The phase diagram of a hypothetical binary alloy of components A and B is shown in the figure with its eutectic composition and temperature. All the lines in this phase diagram, including the solidus and liquidus lines, are straight lines. If this binary alloy with 15 weight % of B is poured into a mould at a pouring temperature of 800°C, then the solidification range is

Question 5

The resistance spot welding of two 1.55 mm thick metal sheets is performed using welding current of 10000 A for 0.25 s. The contact resistance at the interface of the metal sheets is 0.0001 Ω. The volume of weld nugget formed after welding is 70 mm3,Considering the heat required to melt unit volume of metal is 12 J/mm3  the thermal efficiency of the welding process is __________ % (round off to one decimal place).

Question 6

Electrochemical machining operations are performed with tungsten as the tool, and copper and aluminum as two different workpiece materials. Properties of copper and aluminum are given in the table below. Ignore overpotentials, and assume that current efficiency is 100% for both the workpiece materials. Under identical conditions, if the material removal rate (MRR) of copper is 100 mg/s, the MRR of aluminum will be _______ mg/s(round-off to two decimal places).
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